- All
- Product Name
- Product Keyword
- Product Model
- Product Summary
- Product Description
- Multi Field Search
Inspection and testing are essential aspects of bringing a product to market. A persistent failure or recall issue can not only cost you money, but can also do irreparable damage to your reputation for
customers. For this reason alone, it’s essential
for you to partner with a PCB manufacturer who offers comprehensive circuit board testing.
At KingCuang, we understand that quality control isn’t something you can compromise on. As a full-service supplier of turnkey board testing solutions, we will work with you to determine the best way of testing your products while maintaining acceptable cycle times. We are glad and patient to answer any of your questions through mobile phone,email, or in person consultation during your free time.
PCBA BOARD TESTING SERVICES
Different products require different testing routines.
 | KingChuang visually inspects under magnification 100% of the units we produce to make sure they meet all customer’s qualifications and expectations. Beyond that, we can provide several other services to ensure that every item leaving our facility meets your unique specification. Depending on volume and complexity, Kingchuang may optically inspect your product by using AOI and automated optical inspection. The equipmemt accurately detects component-level defects, such as reversed polarity, missing, damaged and wrong components. The system detects lead-level defects, such as bridging and insufficient solder, for components as small as 8 mil pitch. If your product requires testing, Kingchuang can offer in-circuit testing. Additionally, Kingchuang can offer in-circuit testing when your product need to be tested. | |
 | ||
PCB inspection plays an essential role in ensuring you receive printed circuit boards that function properly. However, visual inspection alone cannot address all issues with PCB quality. Attention to detail during the assembly process helps finished circuit boards pass inspection more consistently.
At Kingchuang, we understand the importance of getting the job done right the first time — within your budget and your schedule. You can’t afford to wait for units to be remade after flaws are detected. So we’ll do everything we can to assemble high-quality circuit boards to your exact specifications on the first attempt. Although our machines work quickly — with some pieces of equipment placing up to - 50K components per hours,but we never sacrifice quality for speed.
We assemble units that function properly and meet strict client specifications by striving for quality during every stage of manufacturing, from prototyping to PCB production testing and inspection. Learning more about how each step in our PCB assembly process contributes to a perfect finished product below.
Before beginning the manufacturing process, we help clients create a prototype PCB based on a custom design. Prototyping allows us to resolve issues with components and assembly before doing a high-volume run, saving money and time when we begin assembling the final circuit boards.
At this time, our engineers can also help you select the right assembly method for your needs. We have machinery capable of handling both surface mount assembly and through-hole assembly. Surface mount assembly involves attaching components to the surface of the circuit board, while through-hole assembly utilizes holes drilled in the circuit board to attach leads.
After we have successfully created a prototype that matches your design specifications, we can begin assembling circuit boards using the method of your choice. The assembly process starts by preparing the PCB for components. Using a solder paste printer, we carefully place solder paste on the parts of the circuit board that will contain components. Heating the solder paste causes electrical connections to form during the reflow process.
Some PCB manufacturers use stencils and squeegees to place solder paste. Our printing method allows us to place solder paste more accurately and efficiently. To make sure there are no printing defects, we check the solder paste by SPI machine before attaching components.
 |  |  |
Next, we attach components to the circuit board using accurate and efficient pick-and-place machines. The solder paste holds the components in place temporarily until the boards undergo reflow soldering, the part of the process during which solder joints are formed. We control temperature carefully during this stage to create acceptable solder joints without damaging components.
 |  |
Once the circuit boards are completed, they will undergo a final inspection. In addition to visual inspection using AOI, we also conduct in-house X-ray inspections. This step allows us to check BGA solder points underneath the components, which are impossible to inspect visually. Once we are certain your circuit boards meet all applicable standards, we’ll ship the finished units to their destination.
 |  |
Kingchuang production facility features an ISO 9001-registered quality management system that helps us maintain tight control over all aspects of our operation. IS0 9001 is an essential complement to our PCB testing and automated optical inspection services — one that helps us reduce the risk of common manufacturing defects from the ground up.
ISO 9001 is based on a set of measurable and scalable processes that are continually improved and refined as our business needs — and those of our clients evolved. It is a critical tool for accountability and transparency and, one that ensures all our PCB testing services are performed according to standard industry practices using well-maintained and properly calibrated equipment.
Kingchuang can provide PCB testing and inspection services that meet the requirements of many demanding industries. We complement this expertise with a comprehensive quality control process that ensures our products meet the benchmarks for reliability and stress resistance necessary in these applications.
Our PCB testing services are useful for consumer goods, telecom and communications equipment, energy and utilities, LED lighting, maritime applications along with others. To better serve clients in the medical device and auotmotive industries, we continue to improve our management level to better service clients in the medical device and automotive industries,provide sanitary manufacturing and testing solutions while we are qualified by ISO 16949 and ISO 13485.
As a middle scale manufacturer, we have the flexibility necessary to adapt our services according to your specific requirements and implement the right testing method.
We are happy to offer inspection and testing as part of our PCB manufacturing services or as part of our turnkey box build or contract manufacturing solutions. The first step in any project is a thorough consultation, in which our engineers will take the time to understand your manufacturing and testing requirements and put together a detailed quote outlining how can we help.
To get started, get in touch with us online or call our head office at +86> 18680377569 , or add our wechat(18680377569) today.
